Manufacturing decision-making
without guesswork

Simulate production, capacity, and change decisions to increase throughput, improve OEE, and protect manufacturing margins

Run a Pilot View Sample Output

Output
stability

OEE &
utilization

Constraint
visibility

The Challenge — Operating with constraints and variability

The challenge is increasing throughput and profitability while managing variability, downtime, and shifting production constraints

Demand volatility and mix changes drive constant trade-offs
Unplanned downtime and changeovers reduce effective capacity
Bottlenecks shift across lines and shared resources
Quality and rework variability disrupt flow and service

How Simulares turns production
operations into decisions

Our process

We start with real manufacturing processes,
constraints, and available data

Test changes virtually without
disrupting live operations.

See KPI impact across scenarios
in a clear, comparable format

Select the scenario that delivers
the strongest KPI, margin, and ROI impact
with quantified risk

Why manufacturing leaders
choose Simulares

Built for leaders who prioritize measurable business results, efficiency, and profitability

Simulares helps leaders move from assumptions to evidence-based decisions
without disrupting live production

Decision-first mindset

We focus on operational outcomes and KPI impact — not visuals, not demos, not assumptions

Works with existing MES / ERP

Simulares integrates with the data you already have, even if it’s incomplete or imperfect

Fast pilots, not long transformations

Get actionable insights in weeks, not months — without large IT or change programs

KPI-driven scenarios

Every scenario is tied to measurable KPIs like output, cycle time, utilization, and service

No visual overload

Clear charts and comparisons designed for managers and executives, not simulation experts

Enterprise-grade security

Built with enterprise data protection, access control, and compliance in mind

Clear. Comparable. Actionable.

Core Packages

Discovery

A low-risk entry point to validate simulation value

Data quality check and gap identification
KPI definition aligned with business decisions
Operational walkthrough and constraint mapping
Baseline feasibility scan

Frequently Asked Questions

How does Simulares increase manufacturing profitability?

Simulares identifies production scenarios that maximize throughput, reduce downtime, and improve OEE, directly increasing margin and profit per unit.

Which manufacturing KPIs can be improved?

KPIs include OEE, throughput, cycle time, changeover losses, utilization, scrap rate, and cost per unit.

Can ROI be quantified before changing production plans?

Yes. Each scenario quantifies output, cost, and margin impact before execution.

How does this help prioritize improvement initiatives?

Simulation highlights initiatives with the highest production and financial impact.

Can decisions be scaled across plants or lines?

Validated scenarios can be scaled with predictable KPI and profit outcomes.

Can we compare multiple scenarios at once?

Yes. Simulares is built for side-by-side comparison of scenarios using consistent KPIs.

Can we model shifting bottlenecks?

Yes. Simulation can reveal how constraints move across lines and resources under different mixes and operating conditions.

Can we customize KPIs and scenarios?

Yes. KPIs, assumptions, and scenario logic can be adapted to your operational reality.

What happens after the pilot?

You can scale to ongoing decision support, expand scope, or integrate simulation into regular planning workflows.

Make manufacturing decisions with confidence

Validate high-impact decisions in weeks and scale only what improves business results

Start Simulation Pilot

Manufacturing decision-making
without guesswork

The Challenge — Operating with constraints and variability

How Simulares turns production
operations into decisions